Mining and Construction USA

AutoNav: A Scalable, Interoperable Pathway to Autonomous Mining Operations

Written by Herman Krause | Dec 12, 2025 9:08:05 PM

In the modern mining landscape, most operations run a complex system of machines, with different makes, different models, and different aged equipment all working side-by-side. For years, this variety in fleets has been the single biggest barrier to site-wide automation, forcing mines to choose between replacing perfectly good equipment or stalling their digitization journey. 

That ends with the groundbreaking intelligence of Epiroc’s AutoNav technology. 

Built on a foundation of interoperability and trusted for over 7.5 million autonomous hours, AutoNav (formerly known as ControlMaster by RCT Powered by Epiroc) is a scalable, OEM-agnostic automation system designed to integrate seamlessly into any operation, regardless of your fleet’s composition. 

 

Data Doesn’t Lie: The Proven ROI of AutoNav Technology 

We don't just claim efficiency; the data from deployed AutoNav systems speaks for itself. Customers using AutoNav automation systems have reported: 

  • 50% increase in profit and yearly revenue 
  • 80% increase in operational safety and equipment damage 
  • 30% increase in productivity, driven by increased operational hours, faster cycle times and minimized downtime 

 

The Architecture of Agnostic Automation 

At its core, AutoNav solves the interoperability challenge. Whether you are running a legacy dozer from one manufacturer or a brand-new unit from another, AutoNav’s technology allows you to collect data and direct operations through a single, unified platform. 

This agnostic approach delivers five critical technical advantages: 

1. Digitization: Transform your mining operations into a digital system, empowering precise machine control and robust data capture.

2. Adaptability: With customizable capabilities, the AutoNav system can be tailored to suit your specific mining operation needs.

3. Interoperability: You don't need to wait for a fleet refresh. AutoNav can be installed on existing assets across any make and model, building an autonomous fleet with your current machinery without needing to change your underlying operational infrastructure. 

4. Information: Using our interoperable platform, you can harvest data across the various mobile equipment fleet.

5. Scalability: The AutoNav system is designed with a modular growth path, offering flexible and adaptive pathways to higher levels of automation and control in your mining operations. 

 

The 5 Scalable Levels of Automation with AutoNav 

We believe that automation is not a binary switch that can be changed overnight; it is a journey that will look uniquely different for every mine. Our AutoNav technology creates a flexible technical pathway that matches your site’s readiness and network infrastructure. 

  • Level 1: AutoNav LOS (Line-of-Sight) Control
    • What is it? The AutoNav LOS technology utilizes a rugged handheld control unit with a range of up to 200 meters (656 feet). 
    • The advantage: This level is ideal for improving operation safety in high-risk working conditions, minimizing repetitive stress injuries and boosting productivity while keeping operators safe. 

  • Level 2: AutoNav Tele (Tele-remote) 
    • What is it? This level relocates the operator to a secure control room, allowing for real-time tele-remote of machinery with strategically placed cameras and sensors setup designed to meet the unique demands of your operations. 
    • The advantage: Tele-remote technology improves operator safety and comfort by moving them to secure, climate-controlled environments. In addition, it minimizes human error and increases productivity, while also providing operators with access to machine diagnostics that simply aren't visible from the cab. 
 
  • Level 3: AutoNav Lite (Semi-automation) 
    • What is it? AutoNav Lite includes all the capabilities of AutoNav Tele with the added feature of autonomous tramming, which allows machines to travel between locations with minimal operator input. The system takes over the repetitive task of moving machines between locations. 
    • The Advantage: By automating the tramming phase, human error is minimized, and cycle times are reduced, allowing the operator to focus purely on the productive, high-skill tasks. 

 

  • Level 4: AutoNav Multi-Machine Automation 
    • What is it? This level includes all the capabilities of AutoNav Lite, along with advanced features including multi-machine select, multi-machine control, Autonomous Tramming Plus, AutoDump and G-Data. With these technologies, operators can switch between machines and allows for greater machine automation. 
    • The advantage: A single operator can oversee multiple assets simultaneously, allowing for better visibility of the work area. With the advanced automation technology, efficiency is maximized and cycle times are accelerated while also allowing for less room for human error.  

  • Level 5: AutoNav Plus Fleet Automation 
    • What is it? The ultimate AutoNav technology stack which utilizes advanced features including Multi-fleet Select, fleet integration, AutoDig, traffic management, and mega-wall streaming. These technologies allow one operator to simultaneously control an entire fleet of machines, integrate all existing and new systems for a streamlined solution, and prevent collisions by issuing commands for machines that intersect while tramming, all while allowing operators to observe and monitor data from a “mega wall”. 
    • The advantage: This final layer of automation allows you to achieve peak productivity in your mining operations. Designed to optimize operations in shared automated production areas, operations can now oversee multiple assets simultaneously. The system manages traffic interactions, autonomous mission queuing, and production optimization in shared automated areas while providing real-time operational insight and monitoring diagnostics. 

 

Automate the Future of Your Mine 

Digitization is about creating a safer, more predictable, and more profitable mining environment. With AutoNav, you aren't just buying a remote control. You are investing in a future-proof platform that adapts to your specific mining operations. 

Don't let mixed fleets hold you back. Take control of your machines to reach greater heights in safety, productivity, and profitability. 

 

Looking to take a step towards maximizing the safety and productivity of your operation?

Connect with our team of automation experts now!